Titan Distributors

LED High Bay Retrofit Warehouse Lighting Project at fast pace top Five Hundred Internet Retailer.

To successfully install lighting project in fast pace Internet Retailer.

Need 1: Improve Lighting Output

Need 2: Reduce Electricity Costs

Need 3: Greatly Reduce Maintenance Costs

Need 4: Improve Safety through better lighting

In total 704 Fixtures were Installed at this active 375,000 square foot warehouse facility, replacing 854 existing fixtures

Replaced 150 aging or defective 400W MH fixtures
Replaced 213 358W T5 High Bays with new 150W LED High Bay
Replaced 45 400W MH High Bays with new 150W LED High Bays
Replaced 177 220W T8 High Bays with new 90W LED High Bays
Replaced 177 fluorescent troffers with 50W LED Flat Panel Kits
Replaced 42 exterior mounted fixtures with high efficiency LED Lighting
Replaced 17 400W MH Cobra heads with new 180W LED Cobra Heads

Improvement of Warehouse Lighting Average Foot Candles as follows. These improvements were achieved after reducing fixture count prior to the retrofit of 854 fixtures and reducing to 704 Fixtures after the install.

Aisled Areas

Before Retrofit: Average 6 Foot Candles
After Retrofit: Average 46 Foot Candles

Open Areas

Before Retrofit: Average 15 Foot Candles
After Retrofit: Average 50 Foot Candles

Number of Fixtures

Before Retrofit: 854
After Retrofit: 704

Lighting System Energy Consumption (kW)

Before Retrofit: 264
After Retrofit: 70

Details Table
Fixture Type	Fixture Description	Wattage/Efficiency	Quantity
LED High Bay Fixture	150 Watt LED High Bay Fixture, 120-277 Volts, 5,000 Kelvin CCT, 190 LPW	150 Watt 190 Lumen Per Watt Efficiency Fixture	258
LED High Bay Fixture	90 Watt LED High Bay Fixture, 120-277 Volts, 5,000 Kelvin CCT, 190 LPW	90 Watt 190 Lumen Per Watt Efficiency Fixture	177
2x4 LED Flat Panel	50 Watt LED 2x4 Flat Panel Fixture, 120-277 Volts, 4,000 Kelvin CCT, 140 LPW	50 Watt 140 Lumen Per Watt Efficiency Fixture	177

Details Table Mobile
Fixture Type	LED High Bay Fixture
Fixture Description	150 Watt LED High Bay Fixture, 120-277 Volts, 5,000 Kelvin CCT, 190 LPW
Wattage/Efficiency	150 Watt 190 Lumen Per Watt Efficiency Fixture
Quantity	258

Details Table Mobile
Fixture Type	LED High Bay Fixture
Fixture Description	90 Watt LED High Bay Fixture, 120-277 Volts, 5,000 Kelvin CCT, 190 LPW
Wattage/Efficiency	90 Watt 190 Lumen Per Watt Efficiency Fixture
Quantity	177

Details Table Mobile
Fixture Type	2x4 LED Flat Panel
Fixture Description	50 Watt LED 2x4 Flat Panel Fixture, 120-277 Volts, 4,000 Kelvin CCT, 140 LPW
Wattage/Efficiency	50 Watt 140 Lumen Per Watt Efficiency Fixture
Quantity	177

The Helios Energy™ Impact

Enhanced safety and productivity, improved employee satisfaction and morale

10-year energy savings – $968,620

1,834,801 pounds of CO2 saved annually! This is equivalent to removing 178 cars from the road, or not burning 18,218 gallons of gas each year!

2.8 years payback period of time to reach break-even point

Energy Reduction: 1,118,100 kWh Reduced

Energy Savings: $96,862

Testimonials

"Helios was great to work with. I score them an A Plus on this project. The improvement in lighting sets the tone and improves the efficiency and safety of our facility."

– Mike Lawson, Continuous Improvement Manager

"Safety is our number one priority and the lighting improvement is dramatic and creates a safer environment with greater picking efficiency and therefore much better operational performance."

– Luis Harvey, Forklift Operations

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