Titan Distributors

Commercial

Titan Distributors

LED High Bay Retrofit Warehouse Lighting Project at fast pace top Five Hundred Internet Retailer.

Challenge

To successfully install lighting project in fast pace Internet Retailer.

Need 1: Improve Lighting Output

Need 2: Reduce Electricity Costs

Need 3: Greatly Reduce Maintenance Costs

Need 4: Improve Safety through better lighting

Titan Distributors

Solution

In total 704 Fixtures were Installed at this active 375,000 square foot warehouse facility, replacing 854 existing fixtures

  • Replaced 150 aging or defective 400W MH fixtures
  • Replaced 213 358W T5 High Bays with new 150W LED High Bay
  • Replaced 45 400W MH High Bays with new 150W LED High Bays
  • Replaced 177 220W T8 High Bays with new 90W LED High Bays
  • Replaced 177 fluorescent troffers with 50W LED Flat Panel Kits
  • Replaced 42 exterior mounted fixtures with high efficiency LED Lighting
  • Replaced 17 400W MH Cobra heads with new 180W LED Cobra Heads

 

Improvement of Warehouse Lighting Average Foot Candles as follows. These improvements were achieved after reducing fixture count prior to the retrofit of 854 fixtures and reducing to 704 Fixtures after the install.

Aisled Areas

  • Before Retrofit: Average 6 Foot Candles
    After Retrofit: Average 46 Foot Candles

 

Open Areas

  • Before Retrofit: Average 15 Foot Candles
  • After Retrofit: Average 50 Foot Candles

 

Number of Fixtures

  • Before Retrofit: 854
  • After Retrofit: 704

 

Lighting System Energy Consumption (kW)

  • Before Retrofit: 264
  • After Retrofit: 70
Titan Distributors
Titan Distributors
Details Table
Fixture Type Fixture Description Wattage/Efficiency Quantity
LED High Bay Fixture 150 Watt LED High Bay Fixture, 120-277 Volts, 5,000 Kelvin CCT, 190 LPW 150 Watt 190 Lumen Per Watt Efficiency Fixture 258
LED High Bay Fixture 90 Watt LED High Bay Fixture, 120-277 Volts, 5,000 Kelvin CCT, 190 LPW 90 Watt 190 Lumen Per Watt Efficiency Fixture 177
2x4 LED Flat Panel 50 Watt LED 2x4 Flat Panel Fixture, 120-277 Volts, 4,000 Kelvin CCT, 140 LPW 50 Watt 140 Lumen Per Watt Efficiency Fixture 177
Details Table Mobile
Fixture Type LED High Bay Fixture
Fixture Description 150 Watt LED High Bay Fixture, 120-277 Volts, 5,000 Kelvin CCT, 190 LPW
Wattage/Efficiency 150 Watt 190 Lumen Per Watt Efficiency Fixture
Quantity 258
Details Table Mobile
Fixture Type LED High Bay Fixture
Fixture Description 90 Watt LED High Bay Fixture, 120-277 Volts, 5,000 Kelvin CCT, 190 LPW
Wattage/Efficiency 90 Watt 190 Lumen Per Watt Efficiency Fixture
Quantity 177
Details Table Mobile
Fixture Type 2x4 LED Flat Panel
Fixture Description 50 Watt LED 2x4 Flat Panel Fixture, 120-277 Volts, 4,000 Kelvin CCT, 140 LPW
Wattage/Efficiency 50 Watt 140 Lumen Per Watt Efficiency Fixture
Quantity 177

The Helios Energy™ Impact

Enhanced safety and productivity, improved employee satisfaction and morale

10-year energy savings – $968,620

1,834,801 pounds of CO2 saved annually! This is equivalent to removing 178 cars from the road, or not burning 18,218 gallons of gas each year!

2.8 years payback period of time to reach break-even point

Energy Reduction: 1,118,100 kWh Reduced

Energy Savings: $96,862

Testimonials

"Helios was great to work with. I score them an A Plus on this project. The improvement in lighting sets the tone and improves the efficiency and safety of our facility."
"Safety is our number one priority and the lighting improvement is dramatic and creates a safer environment with greater picking efficiency and therefore much better operational performance."

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