SKF

Commercial

SKF

LED High Bay, Office and Exterior Lighting Retrofit Project at a 338,288 Square Foot Diversified World Class Manufacturer.

Challenge

To successfully install a lighting retrofit project at a world class manufacturing facility located in Sumter, South Carolina with two primary buildings.

Need 1: Improve Lighting Output

Need 2: Greatly Reduce Electricity Costs

Need 3: Greatly Reduce Maintenance Costs

Need 4: Improve Safety for Total Facility

Need 5: Meet SKF’s Stated Sustainability Goals

SKF

Solution

In total, 2,225 fixtures were installed at this active manufacturing, warehouse and office facility replacing 2,370 existing fixtures. This lighting retrofit project included the retrofitting of all office, warehouse lighting and exterior lighting.

The keys fixture solutions on this project were:

  • Replaced 50 Troffers with new LED Panels
  • Retrofitted 748 Troffers with 140 LPW LED Sticks
  • Replaced 22 Loading dock fixtures with LED Smart motion-controlled fixtures
  • Replaced 166 Linear High Bay Task Fixtures with 180 LPW LED Linear High Bay with integral motion controllers
  • Replaced 948 Linear fluorescent high bays with 190 LPW LED UFO High BayFixtures with integral motion controllers
  • Replaced 47 exterior mounted fixtures with high efficiency LED exterior Lighting
  • Replaced 43 incandescent interior downlights with high efficiency LED downlights

Improvement of Warehouse Lighting Average Foot Candles as follows:

Average Foot Candles Before = 11 Fc After = 49 Fc

SKF
Details Table
Fixture Type Fixture Description WATTAGE/EFFICIENCY Quantity
LED High Bay Fixture 150 watt LED High Bay Fixture, 120-277 Volts, 5,000 Kelvin CCT, 190 LPW with Integral Motion Sensors 150 watt 190 Lumen Per watt Efficiency Fixture 948
LED High Bay Fixture 90 watt LED High Bay Fixture, 120-277 Volts, 5,000 Kelvin CCT, 180 LPW with Integral Motion Sensors 90 watt 180 Lumen Per watt Efficiency Fixture 166
LED 2x4 Flat Panel 50 watt LED 2x4 Flat Panel Fixture, 120-277 Volts, 4,000 Kelvin CCT, 140 LPW 50 watt 140 Lumen Per watt Efficiency Fixture 50
Details Table Mobile
Fixture Type LED High Bay Fixture
Fixture Description 150 watt LED High Bay Fixture, 120-277 Volts, 5,000 Kelvin CCT, 190 LPW with Integral Motion Sensors
WATTAGE/EFFICIENCY 150 watt 190 Lumen Per watt Efficiency Fixture
Quantity 948
Details Table Mobile
Fixture Type LED High Bay Fixture
Fixture Description 90 watt LED High Bay Fixture, 120-277 Volts, 5,000 Kelvin CCT, 180 LPW with Integral Motion Sensors
WATTAGE/EFFICIENCY 90 watt 180 Lumen Per watt Efficiency Fixture
Quantity 166
Details Table Mobile
Fixture Type LED 2x4 Flat Panel
Fixture Description 50 watt LED 2x4 Flat Panel Fixture, 120-277 Volts, 4,000 Kelvin CCT, 140 LPW
WATTAGE/EFFICIENCY 50 watt 140 Lumen Per watt Efficiency Fixture
Quantity 50

The Helios Energy™ Impact

Energy Reduction – 2,220,775 kWh Reduced

Energy Savings – $157,863

Maintenance Savings – $77,639

Reducing 2,220,775 kWh per year on this project is equivalent to 3,644,258 lbs of CO2 saved or 353 cars removed from the road.

Total 10-year Savings – $2,355,080

 

Testimonials

"The new LED lights make it so much easier to see and inspect the finished pieces. And I’ve not been getting headaches at the end of the shift like I used to."
"Every work area in the plant is brighter! With the fully sealed lights we can clean the lenses annually and keep the same level of light output for 7-10 years with no maintenance expense."

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